Plating & Surface Finishing

 

We provide a full range of services and products to both the plating and metal surface finishing industries delivered to your door. A team of experts with extensive experience is dedicated to assisting customers with finding cost effective solutions to their needs. Products are sourced from both local and foreign suppliers as well as those produced at our Johannesburg factory.

Surface Finishing

Our team is available to assist with your polishing and abrasives needs. We stock a full range of polishing buffs and compounds, abrasives and polishing machines and accessories.

Our team is available to assist with choosing the right solution to get the job done – quickly and cost effectively.

Plating

We are equipped to provide electroplaters with a full range of services and advice ranging from turnkey plant installations to day to day operational issues. Our technical representatives are backed up by a fully fledged laboratory using the latest in analytical equipment. From hardchrome to zinc alloy, from plating on plastic to the PC market, we have the products and technical know how to give you and your business the inside edge.

Being the sole distributor in South Africa and surrounding territories of the cutting edge range offered by MacDermid Enthone Industrial Solutions enables us to extend to you an array of products that address the full range of plating needs, incorporating the latest in environmentally friendly technology. This relationship means our locally offered solutions have the backing of the international MacDermid technical team.

As part of our service to you we offer a comprehensive range of products to the industry ranging from chemistry to plant and accessories to day to day consumables. From rectifiers to heaters, catalysts to spray suppressants, protective clothing to laboratory testing media, we are ready to serve you.

Plating & Surface Finishing

Please contact us for more information about our product range and quantities available for our plating and surface finishing products. We are able to give personal advise for your needs. For technical information please go to https://industrial.macdermidenthone.com/products-and-applications

 

Metals, Basic Chemicals & Surface Finishing Products

As part of our service to you we offer a comprehensive range of plating, ancillary and surface finishing products to the industry. We supply basic chemicals & metals, a range of rectifiers & heaters, filtration equipment, anodes, test equipment and PPE. Our quality products are sourced both locally and internationally at competitive prices.

Pre-treatment

The importance of perfect cleaning cannot be over emphasized, since the efficiency of any operation depends on the adhesion of the deposited metal. Of the various processes formulated to give a clean surface suitable for plating, none is more important than the removal of grease, oil and soils left from machining, stamping, pressing or polishing. Plating on a dirty surface will result in peeling and/or blistering of the deposit.
The pre-treatment process prior to plating usually consists of hot alkaline cleaning – normally a hot soak cleaner followed by a hot electrolytic cleaner. After rinsing the articles to be plated are immersed in a dry acid salt to remove any oxide film that has formed during the cleaning stages. The articles are then rinsed again before being electroplated.

Decorative Plating

Chrome

  • Trivalent
  • Hard
  • Black
  • Decorative

Copper

  • Cyanide
  • Bright Acid
  • Electroless copper

Nickel

  • Bright
  • Satin
  • Black
  • Electroless Nickel/PTFE

Silver

  • Immersion
  • Electronic
  • Bright
  • Conductive paint

Tin

  • Bright Acid
  • Alkaline
  • Fluroborate

Zinc

  • Acid
  • Cyanide
  • Alkaline
Engineering Coatings

HARDCHROME

Hard chrome is the hardest of the commonly deposited metals. It is used as a wear resistant coating on steel and a wide variety of other metals. Hard chrome differs from other chromium plating processes, not just because of it use but also because of the thickness of the deposit applied. A typical hard chrome deposit is between 5 – 100 microns. Typical components plated in hard chrome are printing cylinders, engine valves and hydraulic parts.

ELECTROLESS NICKEL

Electroless Nickel plating is the deposition of a nickel alloy by use of a chemical reduction process – no electrical current is applied. The most common Electroless Nickel deposits are alloys of nickel phosphorus with a typical phosphorus content of 2-14%. Other nickel alloys can be achieved using alternative reducing agents. Composite coatings of electroless nickel phosphorus can be obtained, the most common being electroless nickel / PTFE. These coatings are typically for applications whereby low friction and release properties are required. Other materials can be incorporated into electroless nickel such as carbides and diamond, these are used in cutting and grinding operations.

 

Zinc & Zinc Alloys

Zinc and Zinc alloys provide high performance cost effective coatings which together with trivalent chromium based passivates and organic top coats provide excellent corrosion resistance to steel based components. These coatings are protected by a mechanism of sacrificial protection. The zinc/ zinc alloy coating corroding preferentially to the substrate. The initial attack on the zinc/ zinc alloy coating is inhibited by the passivate/ organic top coat layers which inhibits the formation of white rust. This multi-layer approach provides excellent corrosion performance and has many automotive companies approvals. All of these systems are covered by the MacDermid Enthone Zinklad Automotive Corrosion programme.

Anodising

Anodic oxidation is commonly used for the production of protective and decorative films on aluminium. In the anodising process, the thin film of aluminium oxide that forms naturally on the surface providing some degree of corrosion protection for the underlying aluminium is increased to a substantially greater thickness. In anodising, the articles are made anodic and the oxygen liberated at the anode surface results in the formation of a coherent oxide film which is very adherent to the base metal.

Applications of Anodising:

  1. Decorative finishes

Anodising provides an attractive decorative finish on variety of aluminium articles. A bright, semi bright or matt effect can be obtained depending on the initial surface condition and alloy composition. A wide range of dye colours are also available for decorative anodised parts.

  1. Architectural Anodising

This term of anodising refers to thick film anodic films greater than 25 microns, which are necessary to meet the severe conditions of outdoor exposure.

  1. Hard Anodising

The normal anodic film produced by sulphuric anodising is fairly hard and wear resistant. However, harder and thicker films can be produced for engineering applications by adjusting the anodising conditions.

  1. Corrosion resistant coatings

Historically, chromic acid anodising has been used for this purpose however due to the drive of eliminating the use of chromic acid from finishing processes, Tartaric systems are now being specified.

 

Hot Dip Galvanizing

Hot dip galvanizing is a very simple process that provides long term corrosion protection to steelwork. It involves cleaning steel and immersing it in molten zinc to obtain the coating. Hot dip galvanizing is the process of coating iron or steel with a layer of zinc by immersing the metal in a bath of molten zinc at a temperature of around 450°C.

During the process, a metallurgical bonded coating is formed which protects the steel from harsh environments. Hot dip galvanizing is probably the most environmentally friendly process available to prevent corrosion.

The main galvanizing process steps include:

1. Cleaning cycle – degrease and chemical clean

2. Fluxing – helps to wet the surface of the steel

3. Galvanizing – immersion of steel into bath of molten zinc

4. Post treatment – passivation and top coats

 

PROCESS RANGE:

  • Galvco Cleaners
  • Galvco Inhibitors
  • Galvco Fluxes
  • Galvco Passivates
  • Galvco Top Coat

Aluminium Conversion Coatings

Aluminium conversion coatings are non-decorative coatings applied to aluminium parts to achieve a thin electrically conductive coating that provides corrosion resistance. These aluminium conversion coatings can be used as a final finish and can also serve as a base for paints, high performance top coats, powder coats, lacquers or as a base for rubber bonding.

There are two types of aluminium conversion coatings:

  • Type 1 – Hexavalent Chrome

The components will range in colour from light yellow to dark yellow, depending on the immersion time in the chromate bath. The coating is soft and will not provide wear resistance. The chromate conversion coating provides an excellent base for painting and improves corrosion resistance when painted or unpainted. In general, the darker the colour the better the resistance.

  • Type 2 – Non-chromium Passivates

These passivates have been developed in response to the ELV, RoHS and WEE directives. Non- chromium passivates do not contain Lead, Cadmium, Chromium, Mercury or PBB/PBDE compounds. Initially, most non-chrome conversion coatings have been based on a combination of organic polymers and fluoride compounds. These processes give excellent paint adhesion characteristics but in most cases, have no corrosion properties.

Iridite NCP is the safe, reliable and cost effective alternative to chromate based pre-treatments for aluminium and has been developed in response to the ELV, RoHS and WEE directives. The Iridite NCP coating exhibits bare, unpainted corrosion resistance that is equal to hexavalent chromium on many aluminium alloys. This Iridite NCP coating requires simple application using spray, immersion or vertical flow.

In comparative corrosion tests on the most common aluminium alloys, Iridite NCP significantly outperforms chromate coatings, passing over 1000 hours neutral salt spray on all but the highest copper containing alloys. The electrical conductivity of Iridite NCP is comparable with conventional chromate coatings, so it is the perfect pre-treatment system for most electrical grounding applications. With its excellent paint adhesion characteristics, Iridite NCP is able to pass all standard paint industry corrosion and adhesion tests.

*Refer to the Iridite NCP brochure below for more detailed results and information.

PROCESS SEQUENCE:

1

Neutral degrease

2

Alkaline etch

3

Non-toxic acid etch

4

Nitric/Nitric free de-smutting

5

Chrome/Non-chromate conversion coating

 

Phosphate

Phosphate coatings have a wide field of applications in the manufacturing industry. These coatings consist of layers of crystalline, water insoluble metal phosphates varying in crystal size depending on the:

  • type of metal phosphate being used,
  • metal substrate to be coated,
  • characteristics of the metal surface.

The major applications for phosphate treatments fall into the following four areas:

  1. Pre-treatment prior to organic coatings

The pre-treatment of surfaces to be painted, E-coated or powder coated in order to provide improved coating adhesion and reduce the development of lateral corrosion under organic coatings.

  1. Protection against corrosion

The type of phosphate employed is usually determined by the degree of corrosion resistance specified. For maximum protection the coatings are normally sealed, passivated or coated in an oil or grease.

  1. Anti-wear coatings

Phosphate coatings can be used as efficient lubricant carriers to provide wear resistance to sliding surfaces.

  1. Phosphating as a production aid

Phosphate coatings can act either on their own or by carrying a suitable lubricant as a production aid in cold metal working operations such as cold forming and wire drawing. In these instances, the phosphate coating is applied to the raw metal rather than the finished article.

 

 

Phosphate Alternates

BlueKote 2000 is a replacement for phosphate in the treatment of steel components. Over the last few years, there has been a movement to eliminate phosphate processes from surface finishing companies. In some countries you are not allowed to discharge phosphates into the waste system. Phosphates promote plant growth in rivers as well as creates large amounts of sludge which have to be treated and then sent for disposal.

BlueKote 2000 is a phosphate free conversion coating for steel. This system is reliable, easy to handle and environmentally friendly. It was developed to be a pre-treatment of steel prior to powder coat, wet paint and electrophoretic paint. The BlueKote 2000 can be used in existing systems without plant changes and it is very economical to run.

Electrophoretic Coating

Electrophoretic coating also referred to as Electrophoretic Painting, is a process widely adopted by the automotive industry but has many more applications. The E-coat process requires several stages including cleaning, pickling as well as applying a phosphate conversion coating. The phosphate conversion coating improves corrosion resistance and provides an excellent base for the adhesion of the Electrophoretic Coating. The E-coat is applied before being fed into an oven for final curing.

 

Plating on Plastics

Plating on Plastics is the term used for the method of depositing metals onto non-conductive plastic components by means of electroplating. This process is achieved by first etching the plastic surface to produce a rough topography which will produce a strong bond with the deposited metals. The etched surface is then treated with a metal activator which provides a seed for the deposition of a thin layer of nickel or copper from an electroless plating solution. Once the nickel or copper deposit has been applied, the component is now conductive and can be processed by conventional electroplating techniques.

 

PET Recycling

In recent years, the use of plastic has become a very contentious subject globally. Huge amounts of plastic being found in seas and major waterways has a crippling effect on marine life. PET or Polyethylene Terephthalate is a strong but lightweight material used to make containers for drinks, personal healthcare, other food and non-food applications. PET is fully recyclable using a multi-stage process.

PLASTIC BOTTLES ARE NOT TRASH !!
Recycling of plastic is a major contributor in reducing the amount of plastic discarded. South Africa is part of the top 10 plastic recyclers in the world and is at least 10% better than European countries due to its very unique collection network.
MacDermid Enthone products are optimised to work synergistically in order to clean, control foam and ensure the separation of plastics at different specific gravities.

Process Sequence:
1. Wash and remove labels plus residues.
2. Grind the plastic into flakes.
3. Sort the PET from other plastics such as Polypropylene or Polyethylene by a floating/sinking operation.

Product Range:
Cleaners & Additives
Enhancing Plastics Separation
Defoamers & Anti-foams
Cleaning Solution Reconditioning
Equipment Maintenance
Coating StrippersHDPE/PP or Other Plastics Recycling

 

Vibratory and Mass finishing

Barrel and vibratory finishing provides a way to mass finish many parts to a required standard. It allows you to deburr, polish and clean components in one or two operations. Additives are added to augment these mass finishing processes. These additives are selected to be used for the particular metal being processed. Selecting the correct additives is critical to achieve the best results from any mass finishing operation.

Media is selected to provide fast cutting, deburring, smoothing, burnishing and polishing finishes. A whole range of ceramic, resin and steel media is available in various shapes and sizes.

Polishing & Linishing

Polishing and buffing are finishing processes for soothing a work piece surface using an abrasive and a polishing mop. Technically, polishing refers to processes that use an abrasive that is glued to the wheel, while buffing uses a loose abrasive applied to the mop. Polishing is a more aggressive process whilst buffing is less harsh, producing a smoother and brighter finish. The type and amount of polishing and linishing required will be dependent on the final finish. Linishing is an engineering term that refers to a process of using grinding or sanding belt techniques to improve the flatness of a surface.

 

 

Polishing & Linishing

Quick Guide to Polishing Metals

There are many factors involved in polishing:
1. The condition of the metal will determine where you start.
2. The operating speed of the mop.
3. Quality of the metal – bad castings can cause big problems.
4. Abrasives obtain a good even surface with no deep scratches to ensure a deep mirror finish.
5. Make sure to remove the marks left from a previous process.
6. If possible, try to alter the direction of the polishing for each process (even if only by a few degrees).
7. Do not overload polishing mops with compound – you will deposit grease on the work surface.
8. Use wiping off powder after polishing to remove light grease and finger marks.
9. If the mop becomes clogged or dirty after use or from being left on the shelf for a while, use a mop dresser or wheel rake to remove all the unwanted old material.
10. Never wash mops in water.
11. Try and use one compound per mop.
12. Always use safety equipment – glasses and masks.
13. Extraction is recommended.
14. ALWAYS USE A HIGH QUALITY COMPOUND AND MOP FOR BEST RESULTS

 

Polishing & Abrasives

  • Abrasives
    • Belts
    • Flap Wheels
    • Grinding & Cutting
    • Reflex Wheels
    • Sanding
    • Scouring Pads
  • Brushes & Wheels
  • Felt Bobs & Wheels
  • Media
  • Polishing Compounds
    • Brushing Emery
    • Coldax Cement
    • Hyfin
    • Luster
    • Red Rouge
    • Unipol
    • Vonax
  • Aluminum Oxide
  • Polishing Machines

Mops / Buffs

  • Asy
  • Bal
  • Coloured Stitch
  • F
  • Rebrite
  • Scotchbrite
  • Sisal
  • Special
  • Swansdown
  • Unifirm
  • Deburring Wheels

Get in touch

Contact Us

Physical Address: 51 Milne Street, Durban 4001
Postal Address: P O Box 437, Durban 4000
Tel: +27 (31) 335 1260
Fax: +27 (31) 335 1261
info@esmowat.co.za

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